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Type: Posts; User: zorlack

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    X-Axis Motor Weirdness [video]

    This weekend we upgraded our old Shopbot board to the new V4G board with a v204 controller.

    In my initial testing I noticed that when I tried to jog on the X axis sometimes the gantry would torque...
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    Shopbot 3.8 Preview Material Defaults

    We recently did a V4G upgrade on our older Shopbot, so I'm finally able to use the updated software!

    I really like the improved preview functionality, and I'd like to get my students using it...
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    My first engraving

    Recently we found some cast iron bench ends at a tag sale, so I've been making an octopus bench out of them.

    This is my first engraving project so I'm not really sure what I'm doing.
    ...
  4. Thread: CNC Barrels

    by zorlack
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    They need to sit on them and use them as a...

    They need to sit on them and use them as a step... Otherwise you're right, we'd just paint something flat to look like a barrel.
  5. Thread: CNC Barrels

    by zorlack
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    7,003

    CNC Barrels

    I run a High School theatrical scene shop and I need to make some barrels. They don't have to hold liquid, they just need to look barrel-ish.

    My first dash at an attempt was terrible. The lesson...
  6. Thread: Downtime

    by zorlack
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    5,991

    Well, I'm not an expert on these matters, but it...

    Well, I'm not an expert on these matters, but it brings to mind a few questions:

    Does changing the ramping speed have any noticeable affect on tool movement?

    Is it possible that the ramping...
  7. Thread: Downtime

    by zorlack
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    5,991

    David, if you rotate the raster direction by 90...

    David, if you rotate the raster direction by 90 degrees do you get the same shaking?

    Eric, Yeah the video is sped way up... I didn't want to bore people by making them watch two hours of...
  8. Thread: Downtime

    by zorlack
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    5,991

    Hmm... I'm afraid I don't have any magic to...

    Hmm... I'm afraid I don't have any magic to share.

    I'm using the default values out of the 48x96PRT config file that ships with the Shopbot software.

    I was running the bot flat out during...
  9. Thread: Downtime

    by zorlack
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    5,991

    Downtime

    I'm in between shows right now, but I just had some new gear show up. A collet from Precision Bits and some new round-nose bits.

    I'm not the kind of person that can have new toys and then wait...
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    Onsrud 5/16" foam bit

    Hey everyone,

    I have an Onsrud 52-570 foam bit. I'm not really sure the best way to mount it in my PC Router.

    The bit has a 5/16" diameter.

    My thinking is that I should find some kind...
  11. Thread: I Think

    by zorlack
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    LOL. Okay, that does it. This is officially the...

    LOL. Okay, that does it. This is officially the best thread ever.
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    V-bit High-Stepover Fun

    I had a little down time last night while waiting for a show to come down and decided to play with some vector art and a v-bit

    After a little experimenting, here's what I came up with.

    ...
  13. Thread: Oops.

    by zorlack
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    3,604

    On the other hand, I certainly wouldn't have hit...

    On the other hand, I certainly wouldn't have hit a hold-down screw if I was using vacuum hold down


    The epilogue: The finished part was completely salvageable and I finished putting it...
  14. Thread: Oops.

    by zorlack
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    3,604

    It's a home-made dust foot...

    It's a home-made dust foot that I made on the bot, then I stapled on a strip-brush from McMaster.
  15. Thread: Oops.

    by zorlack
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    3,604

    True that. I don't have these lightning fast...

    True that. I don't have these lightning fast reflexes for nothin!

    This is the kind of mistake that I make when I start using the bot after taking a few months off. (The other mistake I make is...
  16. Thread: Oops.

    by zorlack
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    Oops.

    So I've nicked hold-down screws before. Usually the bit gets dinged up and a chunk disappears from the screw.

    This is a new one for me.


    8142

    The screw got sucked up into flute of...
  17. ...and so we conceived of man kind's nerdiest New Years Eve

    About a week before the New Years a friend of mine called to say: "Wouldn't it be fun to have our own ball drop on New Years Eve?"

    I agreed that it would be fun and so the planning began.

    ...
  18. Thread: Bit Trouble

    by zorlack
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    7,328

    Thanks to everyone who gave feedback in this...

    Thanks to everyone who gave feedback in this thread. After breaking three Onsrud bits in a row I couldn't take it anymore. I bough a new collet and a couple of Bosch bits and haven't had a problem...
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    I've been cutting pink foam with a 1/4" ballnose...

    I've been cutting pink foam with a 1/4" ballnose on a PC router at 6IPS at between 22K and 10K. For the life of me I don't see a difference in the quality as I change the router speed.

    The only...
  20. Thread: Scrap

    by zorlack
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    Unfortunately, since the bot I use is at the...

    Unfortunately, since the bot I use is at the local high school, I would have to unload all the scrap onto... myself :-/

    I rather doubt that would solve my problem. Hehe.

    One of the things...
  21. Thread: Scrap

    by zorlack
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    5,345

    Scrap

    So most of what I use our bot for is cutting difficult shapes out of plywood. In so doing I generate a lot of these:


    7938

    I now have a ridiculously huge pile of scrap 3/4" ply that has...
  22. Thread: Eight Urinals

    by zorlack
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    Hehe that stuff will indeed harden foam... though...

    Hehe that stuff will indeed harden foam... though to be honest it scares the pants off me. It seems to be a aerosol binary coating... like spray-on Bondo... the very thought makes me want to put on...
  23. Thread: Bit Trouble

    by zorlack
    Replies
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    7,328

    Thanks for the feedback everyone! I didn't...

    Thanks for the feedback everyone!

    I didn't do the circular cut, but I did try to "wiggle" the x-car with the controller on. The x-car wouldn't budge. So that's a good thing. I guess that means...
  24. Thread: Bit Trouble

    by zorlack
    Replies
    25
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    7,328

    Spoke too soon. Last night my 3rd new bit in...

    Spoke too soon.

    Last night my 3rd new bit in a row snapped in half on me. I've now ordered a two new collets and three more 1/4" end mills (from a different mfg).

    Last night I was cutting...
  25. Thread: Eight Urinals

    by zorlack
    Replies
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    4,844

    Finish will be pretty simple, we'll just sand,...

    Finish will be pretty simple, we'll just sand, prime and paint!

    They're on the concave side of the bar, so they're somewhat protected, but we'll have to devise a system to keep them ding-free. ...
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