Search:

Taking it back to one of Joe's original points.... I would suggest you design the sign, then select your materials. Not design the sign around your material selections.

I do agree that, even if the intent is to look more contemporary so as to try and attract the younger crowd, you could and should find some ways to include more traditional symbols in the design. ...

It could be one of those churches working to attract a younger crowd.

Pretty sure that's HDU (High Density Urethane). There's different brands and densities. I've used green stuff like that before, but I don't recall the brand name. Call any sign supply and ask for...

Big Box insulation foam is NOT a viable choice. Too soft, too porous. Even if you could manage to get a decent finish on it, you'll just be replacing it a lot. Plus all the insulation foam available...