I have a cabinet shop customer looking to cut a corian “S” shaped counter top. He wants a template cut for the top layer. I plan to cut the 2 build up layers on the bot. I drew half the table in Part Works then offset inward by 2.5 inches, then mirrored it. What is the best way to segment the build up area around the edge so I can cut individual pieces. Customer suggested making the segment pieces .125 long ( on both ends) and he would cut to fit. His thinking is if I cut to size there will be a compounded error with glue taking up the space between the pieces so he will cut to fit. Any suggestions on technique would be appreciated.
Thanks,
Todd