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Thread: What's causing this?

  1. #11
    Join Date
    Dec 2000
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    Thorp, WI
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    David,

    If you air cut this part, can you see any indication of a dwell at that point? If it pauses at all at that spot, you could get those marks from deflection in the gantry when it takes off again.

    Try cutting at a different location on the table. Maybe you have a slight divot/nick in one of your rails.

    VectorCam, not the fastest tool in the tool box, but if you learned how to use it well, there wasn't much you couldn't do with it. I still use it from time to time when I need a custom toolpath that can't be done with anything else.

    If you can't find a mechanical reason, I can take a look at the file for you Dave.

    Scott

  2. #12
    Join Date
    Jan 2010
    Location
    Edgewood, KY
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    82

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    I had a similar problem due to my PC router. I found that the speed up ramp was to fast and did not alow for my PC Router to speed back up from in time.

  3. #13
    Join Date
    Sep 2005
    Location
    Barbados, W.Indies
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    354

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    Quote Originally Posted by srwtlc View Post
    Try cutting at a different location on the table. ===> Further 'out' in Y...hmmmm...
    Maybe you have a slight divot/nick in one of your rails.

    If you can't find a mechanical reason, I can take a look at the file for you Dave.
    I had a fairly intensive look at the numerics of the cut-file myself.

    Because the file has radiused corners, it's easy to ID the turning-the-corners lines of code
    and therefore the straight bits too, between the corners.

    I've identified the straight bits -per plunge- as it goes deeper and deeper over 6 passes, down to -1.80 inches
    and there's no visible reason in the numbers, for this groove!


    I've always suspected a physical,mechanical reason for this problem
    and think your suggestion re. a nick in the Y rails is getting close!

    Will check that out tomorrow, definitely.


    Given that the rails on this machine are "only" ten years old
    and have suffered abuses at the hands of 'local' guys put to run the machine
    i.e. total indifference to maintenance,adjustment,tightening,lubrication and other such 'bothers'
    nothing surprises me or the boss, any more!

    You should see what came out of the little grooves in the stainless wheels that run on the rails!!

  4. #14
    Join Date
    Mar 2005
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    Cabinets Plus of Augusta, Hephzibah Ga 30815
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    I cut some doors , 3/4 mdf and noticed that there were marks exactly like what is shown here , I used a 3" ramp and the marks were at the spot where the file ended . can you add a lead out without adding a lead in ? I am using aspire 2.5

  5. #15
    Join Date
    Dec 2008
    Location
    , Richmond Tx
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    Gene, The first thing I would do is tune up the machine and get rid of all mechanical slop that you can.

    If you can't help it that way, you can create you own tails on the part to enter and exit with. The software will do lead in, but not lead out.
    Kenneth

  6. #16
    Join Date
    Sep 2005
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    Barbados, W.Indies
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    Quote Originally Posted by ken_rychlik View Post
    - first thing I would do is tune up the machine and get rid of all mechanical slop that you can.
    Mechanical slop is probably half the problem with this (Yr.2000!) PRT-96 I'm using
    particularly after a Cuban guy has been using/misusing it for the last 3 yrs.
    I say no more. Machine rehabilitation continues...

  7. #17
    Join Date
    Jul 2006
    Location
    Hendersonville NC
    Posts
    525

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    Ken,

    Gene said he had Aspire 2.5 and it WILL do lead-outs, however it will only do a lead-out if you have set up a lead-in.

    Same is true for V-Carve Pro/Partworks.

    Tim

  8. #18
    Join Date
    Mar 2004
    Location
    Delray Beach, FL
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    Can you select the lead in toolpath and delete it?

    If not you can modify the code by taking out those lines and substituting it with a plunge at the right point.

  9. #19
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    Tim,

    Now I have to go back and look at those again. lol
    Kenneth

  10. #20
    Join Date
    Sep 2005
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    Barbados, W.Indies
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    Arrow Numbers

    Quote Originally Posted by srwtlc View Post
    If you can't find a mechanical reason, I can take a look at the file for you
    Let's have a look at the latter section of the .sbp cut file
    that liberates the box from the surrounding material.



    After initial plunge to depth -0.3017 ......

    CG,,3.5000,-0.2500,-0.6250,0.0000,,1 <=== turning the corner code
    M3,0.3750,-0.2500,-0.3017 <=== short leg of the box
    CG,,-0.2500,0.3750,0.0000,0.6250,,1 <=== turning the corner
    M3,-0.2500,5.2500,-0.3017 <=== long leg of the box
    CG,,0.3750,5.8750,0.6250,0.0000,,1 <=== turning the corner
    M3,3.5000,5.8750,-0.3017 <=== short leg, across the top..
    CG,,4.1250,5.2500,0.0000,-0.6250,,1 <=== turning the corner
    M3,4.1250,0.3750,-0.3017
    M3,4.1250,0.3750,-0.6033 <=== Second plunge depth begins here
    CG,,3.5000,-0.2500,-0.6250,0.0000,,1
    M3,0.3750,-0.2500,-0.6033
    CG,,-0.2500,0.3750,0.0000,0.6250,,1
    M3,-0.2500,5.2500,-0.6033
    CG,,0.3750,5.8750,0.6250,0.0000,,1
    M3,3.5000,5.8750,-0.6033
    CG,,4.1250,5.2500,0.0000,-0.6250,,1
    M3,4.1250,0.3750,-0.6033
    M3,4.1250,0.3750,-0.9050 <=== Third plunge depth begins here
    CG,,3.5000,-0.2500,-0.6250,0.0000,,1
    M3,0.3750,-0.2500,-0.9050
    CG,,-0.2500,0.3750,0.0000,0.6250,,1
    M3,-0.2500,5.2500,-0.9050
    CG,,0.3750,5.8750,0.6250,0.0000,,1
    M3,3.5000,5.8750,-0.9050
    CG,,4.1250,5.2500,0.0000,-0.6250,,1
    M3,4.1250,0.3750,-0.9050
    M3,4.1250,0.3750,-1.2067 <=== Fourth plunge
    CG,,3.5000,-0.2500,-0.6250,0.0000,,1
    M3,0.3750,-0.2500,-1.2067
    CG,,-0.2500,0.3750,0.0000,0.6250,,1
    M3,-0.2500,5.2500,-1.2067
    CG,,0.3750,5.8750,0.6250,0.0000,,1
    M3,3.5000,5.8750,-1.2067
    CG,,4.1250,5.2500,0.0000,-0.6250,,1
    M3,4.1250,0.3750,-1.2067
    M3,4.1250,0.3750,-1.5083 <=== Fifth..
    CG,,3.5000,-0.2500,-0.6250,0.0000,,1
    M3,0.3750,-0.2500,-1.5083
    CG,,-0.2500,0.3750,0.0000,0.6250,,1
    M3,-0.2500,5.2500,-1.5083
    CG,,0.3750,5.8750,0.6250,0.0000,,1
    M3,3.5000,5.8750,-1.5083
    CG,,4.1250,5.2500,0.0000,-0.6250,,1
    M3,4.1250,0.3750,-1.5083
    M3,4.1250,0.3750,-1.8100 <=== Sixth and final plunge
    CG,,3.5000,-0.2500,-0.6250,0.0000,,1
    M3,0.3750,-0.2500,-1.8100
    CG,,-0.2500,0.3750,0.0000,0.6250,,1
    M3,-0.2500,5.2500,-1.8100
    CG,,0.3750,5.8750,0.6250,0.0000,,1
    M3,3.5000,5.8750,-1.8100
    CG,,4.1250,5.2500,0.0000,-0.6250,,1
    M3,4.1250,0.3750,-1.8100
    J3,4.1250,0.3750,1.6000
    'MOVE TO X-Y HOME POSITION & THEN RAISE TO Z HOME
    JH,
    'DONE

    ...............................

    Those lines of code in bold purple are the lines on which the groove is happening.

    This is a simple rectangle being cut, with radiused corners.
    Two long legs - in and out
    Two short legs, one across the top ..the other at the bottom, near to me the operator

    Looks like fairly straightforward numerics to me...
    What do you think?

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