Thanks guys!
Don G.,
These are mostly hard maple. I also made a few using black ash.
I cut the boards out using a 1/4" downcut spiral bit. I cut down .2" per pass at a feed rate of 1"/sec at 19,000 rpm. I had acceptable results with those numbers. Although, according to Don Thomson, by the amount of screaching I was hearing from my bit, my feed rate might be a bit slow and my rpms on the router might have been a little high.
I don't have a fancy drum sander like those big dollar shops. So, I just chucked up a little sanding drum in the drill press to do the initial sanding of the edges. I finished up the sanding with my orbital palm sander.
I sprayed on minwax polyurethane with my hvlp spray gun ($12.99 @ harbor freight) straight out of the can (no thinning). This was the first time attempting this method of finishing. I was very pleased how well it went and how nice the boards look.
Eric Erickson
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