Originally Posted by
bradywatson
"Screws are bad news"
Your spoilboard 'layup' should consist of the following:
1) A good quality layer of plywood bolted to the steel crossmembers. This is your support board.
2) A sheet of Medex or MDF GLUED to the support board with wood or Gorilla glue. This is your vacuum plenum layer that you'll machine the zoned grid into.
3) A sheet of Trupan or Ultralight MDF GLUED to the plenum layer. This is your bleeder/spoilboard.
If you have screws on any layer, the material WILL buckle & you will be plagued with unreliable flatness in your table until the end of time. The ONLY way to remedy this is to rip it all off & start over. I have seen this problem over & over again...
-B