Ok now I know what you mean Adrianm in your post 25 above!
The spindle control window now appears as soon as SB3 starts (by changing the parameter to 1 for 'start when SB3starts') and now when I run the warmup routine or cut file the spindle goes to the programmed RPM.
So the spindle RPM window needs to be running in the background every time SB3 is running for the spindle to work automatically. I was not aware of this and no matter how hard I try could not find this documented (probably is but it alludes me)!
All good now and at last I can run feed rates higher without breaking the bit
Thanks for your input...
Cheers
Buddy 48 Standard with 2.2 Hp Spindle with standard and 6' stick. Aspire 10.5
2.2Hp universal 4 zone Vac Table