Another thing you could possibly try is to remove your router bit and run the file doing an air cut to see if you hear or see anything perculiar that you might not be able to hear if the router was running and cutting.
Also is it in the "exact" same place when it craps out or "in the same general area"? And is there anything special about the area where it defaults, like the top end of a Z move?
Words of Wisdom:
“Words that sink into your ears are whispered…… not yelled”
“The biggest trouble maker you’ll probably ever have to deal with, watches you from the mirror every morn’n”
“The only difference between a rut and a grave is the depth”
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Just remember...when it's time for the hearse to pull up..there's no luggage rack on top!
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The beauty of the Second Amendment is that it will not be needed until they try to take it...Thomas Jefferson