I work at the Facility for Arts Research at Florida State University as a Graduate Assistant (although I was working full time before I started graduate school).
I helped assemble out PRS Alpha 9648 and taught myself how to run it. We started off with Partworks as CAM software, but I quickly learned of its limitations. Since we primarily use Rhino 3d as design software, we decided on RhinoCAM as a perfect CAM platform for us.
After using the machine for about a year I realized the biggest drawback to our machine was hold down. Screwing sheets of wood down with screws always caused problems. A vacuum table for our ShopBot CNC router at FAR is something that will aid in the quality and efficiency of cutting flat materials. This can range from plywood to paper.
This table has been in the planning for a long time. I started by researching on this website to learn what aspects of a vacuum table were important. Since we already had a Quincy 10hp pump (two 5hp run together) with a 100 gallon reserve tank, I needed to make sure that I could adapt it to work for our system. The requirements of a CNC vacuum pump are high vacuum AND high cfm. This is something that lower end pumps cannot pull off.
We started by having FSU Facilities run a new 1.5″ copper line from the inlet of the pump on the mezzanine to our woodshop. This was a rather high expense, but it was offset by the fact that we already had a more than capable pump. The other benefit of this is that the pump will remain on the mezzanine and will keep the noise level down in the shop.
The type of plenum that I decided on is referred to as a “universal” vacuum plenum. The table consists of routed channels in the base layer, and a ultra light mdf spoil board glued directly to the base. The spoil board acts as a plenum by spreading the vacuum force over the entire surface of the table.
The existing table on the CNC router had to be dissembled in order to accommodate a vacuum plenum. It was taken down to the original plywood base sheet (.75″ oak) that is bolted to the table cross-members. A new sheet of mdf was then glued down to this oak base. Once the glue was dry, a .5″ ballnose bit was used to route the vacuum plenum and drill holes all the way through the base. Since this was an uncut bit, I ran our planing bit across the top to smooth it back out. Once the routing was finished the entire plenum sheet was sealed using thinned wood glue. This is a necessary step because mdf is surprisingly porous.
I added an inline filter in the room so that dust that enters the system can be removed in the room without turning off the pump. It is also clear cover so it can be visibly inspected on a regular basis.
From there I ran 1.5″ pvc to the front side of the table. This is where the vacuum manifold is mounted. This manifold splits the vacuum into 6 different zones across the table via the pvc ball valves. The importance of this manifold is to allow more vacuum on smaller materials without having to create a mask to cover open areas of the table. There are 2 24″x24″ zones and 4 24″x36″ zones.