So my situation was that I was pouring a foundation for the shopbot room (18 x 24) and a adjoining foundation for the refurb in the house which was
24x50 to contain the shop. The challenge was that I had to run a couple pipes under the corner of the existing garage to get them connected.
The DC is located in a fireproof closet in the shopbot room.
It took me under a day to put in 3 drops around the shopbot room (flexibility because we did not know where the machines would go) and I put in 7 drips in the basement shop. All tools have a dedicated drop with gates and flexible connection.
My cost for gates, pipe, fittings and copper wire were under $200. The S10 control to wirelessly turn on the DC from an location (remember we are physically separated between the basement and the DC) was $50 which includes 2 control locations, FOB key, and the "appliance device - 240 VAC" which actually turns on the DC.
The cost of metal would have been probably $1000 + plus the challenges of getting the angles correct. The fittings in metal are brutally expensive and you need a ton of them.
Brady - if you do a neat job, the wood does not get caught up...
I would also refute the comment that the metal has a better flow over b over PVC. PVC is smooth and you can get street sweeps for elbows giving you better flow there (which is where the losses are)
I could also add separators at the DC and at the Shopbot to get the shavings before they hit the DC.
I will say there are two camps for Metal and PVC. I see a lot of people in the metal side wave their arms and yell fire when actually result, if you take a small amount of care to put in the ground wire and make dedicated connection, are inexpensive and from my mind, I KNOW that I have a good connection.
I have worked as an electrician so I understand grounding and power panels (I have 4 power panels in the house/shop/garage to distribute power).
Funny story with our last house, we had a separated garage with full woodworking shop in the gambrel second floor. I wanted to put a separate 200A panel in the garage (separate service) and I had a 200 A panel in the house. The town said ONLY ONE SERVICE PER PROPERTY so I said ok... we will pull 400 amps through the house... no problem.
The town electrical inspector has a fit and I told him I wanted it to be safe which is why I asked for 2 services... I got two services...
Oh well.
In the end I am very pleased with my setup. It works well, it is safe and I don't communication failures on the shopbot...
My DC is a Reliant 3HP system so it is a bit light for CFM (1250) but takes care of my needs...
Thanks
Bob Condon