David,
Cool idea. I hand cut and make my own boxes that aren't stock sizes but never thought of doing it with the shopbot. I will have to revisit that idea and next time I go to ATL I'll pickup sheet material. I have a good friend that owns a packing supply company that I get my big rolls of bubble wrap from and some boxes but he also gives me his scraps of sheet cardboard that i make most of my boxes from. I found ultralight mdf at Atlanta Hardwood and will be going down there in the next week or 2 and will pickup 2 or 3 sheets so I have some spare. They also have Baltic Birch in stock so I plan on getting a half pickup load of several items. I have decided to wait on putting on the bleeder board until I get the ultralight. No sense doing it twice.
Joe
2005 PRT Alpha 48x96
2013 Colombo 3hp spindle
Indexer (converted lathe)
Aspire 9.0