I recently tried cutting profiles in aluminum sheet on our PRS standard w/ HSD spindle. I'm getting a burr along both sides of the cut. I played with my feeds and speeds until I broke a bit. Here are my settings:
material: .050 3003-H14 aluminum [spray glued to spoil board for hold-down]
Bit: 3/16" single flue
6239_3_.jpg
10,000 rpm
30 IPM
.032 pass depth [2 passes]
calculated chip load: .003
climb-cut
ramped into material
Here's the result:
AL test.jpg
Any thoughts on how to eliminate the burr?