I sent an email to SB yesterday telling them how unhappy I was that the PowerStick did not fit as advertised. I haven't heard anything back yet. I guess its not that big a deal to take the support rollers off, its just the point that you're not supposed to have to.
Your set up sounds great Michael. Even though the BT is compact for a CNC it blew my garage up when I put it in also. It takes a while to get things situated again for sure!