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Thread: one corner of rectangles bad/ splayed out

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  1. #1
    Join Date
    Feb 2020
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    3

    Default one corner of rectangles bad/ splayed out

    Cant seem to cut perfect squares... its always the 4th corner near the end point of the cut - cut splays out or in.
    motors are tightened and offset bearings are tight - no movement from xy car on the gantry.
    overall i get slight jiggle on all axes but I think this is normal?
    thought it was something to do with the de-acceleration tried cutting using several methods to avoid that with no luck..
    happens on first pass, so this rules out slipping parts or tabs problems.

    IMG_20200221_144512611_2.jpgIMG_20200221_163535_01.jpg

  2. #2
    Join Date
    May 2014
    Location
    MA
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    611

    Default

    overall i get slight jiggle on all axes
    I think that's your answer.

    How much play are we talking about? Have you measured it with a dial indicator?

    Also, what machine are you running?

  3. #3
    Join Date
    Feb 2020
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    3

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    running a prs standard. it appears after tightening the motors in place the gantry can move almost .01 according to the dial indicator..

  4. #4
    Join Date
    May 2014
    Location
    MA
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    611

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    .01" is high. If you figure that your gantry has one motor at each end you've got a combined .02" of slop, and that's after you tightened things up. I'd check for worn pinions first as they're a wear item, then I'd look at your gearboxes. As those get older they get backlash in them as well.

  5. #5
    Join Date
    Jan 2004
    Location
    Novato CA
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    224

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    Don't forget that these pinion gears often have two set-screws in each threaded hole, one on top of the other.

  6. #6
    Join Date
    Dec 2005
    Location
    Pro Signs, Coal CIty IL
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    312

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    If that cut was made with a 1/4" bit, that's a lot more movement than just a few .01".

  7. #7
    Join Date
    Oct 2000
    Location
    Willis Wharf, VA
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    1,769

    Default

    Do your parts turn out correct other than the bumps on the corners? The correct size, corners square, etc? If so then trying some changes to optimize the toolpath like lead-ins or lead-outs or ramping into the cut seems like the sensible and easy first shot at fixing the problem.

    Bill

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