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Thread: Limit switches - lights are on but nobody "home"

  1. #1
    Join Date
    Jan 2004
    Location
    The Memory Bank, Salisbury NC
    Posts
    43

    Default Limit switches - lights are on but nobody "home"

    Need a bit of help here...

    My proximity switches are turning on when they hit the stop (all 3 axes) and the input light on the computer screen turns on BUT the bot doesn't stop...

    This would indicate to me that the switches and cabling are fine and the problem is on the control board or software...

    HELP!!!!

  2. #2
    Join Date
    Oct 2000
    Location
    Willis Wharf, VA
    Posts
    1,769

    Default

    Hey Roy,

    Are your prox switches connected to input #3? That's the only input that works as a limit switch, to stop the tool when it's turned on.

    Bill

  3. #3
    Join Date
    Jan 2004
    Location
    The Memory Bank, Salisbury NC
    Posts
    43

    Default

    Bill...

    They have been connected to #3 for about 3 years or so <G>...and nothing has changed. So...figuring it had to be a software or controller issue, I started with things I could do myself...I updated to .16 version, reloaded firmware, etc...still no joy...until

    I found another reference to a similar problem posted here in which the Input (VN?)had been switched to standard instead of limit in the software. I checked my settings and found they were still showing as limit but being the kind of person who turns a switch just for the heck of it, I switched to standard and then back to limit....

    Funny thing...everything works now...

    Back to my intermittent life....<G>

    Thanks!

  4. #4
    Join Date
    Jan 2004
    Location
    ThingsWood, 105 Keystone Court, Thunder Bay Ontario, P7C 2E6
    Posts
    178

    Default

    Roy, I have had the same problem. My cure came when I realized that one of the limit switchs was hit first then after pushing the resume button for the negative X move the gantry just kept going.

    I have found that if one of the limit switches has been hit and stays lit, the software does not see the second hit and just keeps moving.

    Hope this helps. Jay

  5. #5
    Join Date
    Dec 2005
    Location
    DIGICOM IMAGING, Naperville IL
    Posts
    55

    Default

    I also have just setup my Bot and the limit switches both light up red, the #3 light on the computer is "yellow" (i am guessing it should be green), then when I move the x car, for some strange reason the yellow light on the computer changes to a yellow light with a red x in the center. This is getting bizzare.

    Any suggestions/

  6. #6
    Join Date
    Dec 2005
    Location
    DIGICOM IMAGING, Naperville IL
    Posts
    55

    Default

    Nevermind my last post. I read Roy's 2nd post from the top and did the same thing... set VN to 0, then to 1 and the switches worked. Must be a software reset thing.

    And Jay is correct that when one switch lights and you move the other axis it doesn't stop. I guess the homing routine takes care of this by hitting both at the same time... I think.

  7. #7
    Join Date
    Jan 2004
    Location
    ThingsWood, 105 Keystone Court, Thunder Bay Ontario, P7C 2E6
    Posts
    178

    Default

    Mike, the limit switches are not hit at the same time. The routine is set up to zero the 'x' axis first then to zero the 'y'.

  8. #8
    Join Date
    Dec 2005
    Location
    DIGICOM IMAGING, Naperville IL
    Posts
    55

    Default

    Thanks Jay. I found that out after I reread the manual. It is all clear now.


  9. #9
    Join Date
    Apr 2003
    Location
    ShopBot Tools, Inc, Durham NC
    Posts
    187

    Default

    I'm thinking that all is clear now??

    We have been trying to duplicate Roy's original issue up above: where VN and the little vertical bar in the limit indicator show that the limit switches are ON and acting as limits, but they don't stop the tool. We've tried a number of different scenarios and have not been able to duplicate.

    So, if there is a way to make it happen, let us know so we can get it fixed. Send along a description of how you do it, and your PROBLEM.LOG so we can duplicate the set-up.

    -Ted Hall, ShopBot

  10. #10
    Join Date
    Oct 2001
    Posts
    2,941

    Default

    I see that Roy is also in NC - can't a technician from SB call on him to check it out? Techies need to get out of their comfort zone and visit the real world.

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