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Thread: 3-D carving

  1. #1
    Join Date
    Apr 2007
    Location
    Balch Signs, Ballston Spa NY
    Posts
    99

    Default 3-D carving

    15 hour run for this 2' x 4' scene in maple
    27828.jpg

  2. #2
    Join Date
    Jan 2007
    Location
    Pennsylvania & Florida
    Posts
    520

    Default

    What software Earnie? Very cool.

  3. #3
    Join Date
    Apr 2007
    Location
    Balch Signs, Ballston Spa NY
    Posts
    99

    Default

    We took a couple of purchased 3D files and combined them using Claytools. The background was too narrow when scaled up to 24" so it was mirrored and the excess truncated at 48" The Elk was added in.

    ernie

  4. #4
    Join Date
    Aug 2007
    Location
    , Md.
    Posts
    20

    Default

    What size ballnose did you use on that also what was the % stepover ?
    Thanks,
    Ben

  5. #5
    Join Date
    Apr 2007
    Location
    Balch Signs, Ballston Spa NY
    Posts
    99

    Default

    Ben,
    We used an Omsrud 0.125 ball mill with a 10% stepover 18k RPM and 2.5 inches per sec. It was carved in a single pass. It has fuzzies on the downward stroke of each feature. I think it is related to the grain and wood chosen. This required about an hour of cleanup. We normally use signfoam and don't have any problem.

    Next time we will use finer grain wood that is thicker and will cut it in 2 passes.

    ernie

  6. #6
    Join Date
    Nov 2007
    Location
    CNCarvings.com, Birch Run MI
    Posts
    24

    Default

    Ernie, what machine are you using and the feedrates. Just interested as I have an old PR96 and have ordered a new PRSalph. The time to carve has me interested. It sounds like the kind of times I get on the PR96.

  7. #7
    Join Date
    Feb 2006
    Location
    Chapman Sign Studio, Temple Texas
    Posts
    506

    Default

    Congratulations Ernie...nice looking job.

  8. #8
    Join Date
    Apr 2007
    Location
    Balch Signs, Ballston Spa NY
    Posts
    99

    Default

    Cliff,

    I have a new PRS Alpha. I don't know how much faster I could go. The time matched the Cut3D estimate.

  9. #9
    Join Date
    Nov 2007
    Location
    CNCarvings.com, Birch Run MI
    Posts
    24

    Default

    I was hoping for a big speed increase from the alpha. However, there was a post somewhere that mentioned that when doing detailed relief work that speeds were not that much faster.

  10. #10
    Join Date
    Apr 2007
    Location
    Balch Signs, Ballston Spa NY
    Posts
    99

    Default

    The data consists of about 1.2 million small moves.
    The system is always ramping up or down and never gets to full speed.

    ernie
    www.balchsigns.com

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