This is my first large sign that weighs less than 100lbs and it's a little unnerving. Although it's hardcoated and textured, still, somehow it's so different from my usual heavy product.

One of the challenges is to get comfortable to unlimited possabilities with the advent of EPS and the foam cutting machines. Now I can make any shape, any size, on any part without weight limitations. For example I've wanted to get some depth to my signs without having to conform a metal surrounds. With the hot wire router and a big block of foam new designs are for sure to be forth coming. The only fly in the ointment is the hardcoat.


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Anyone interested in this kind of work should look around their own community for a EPS foam company. Many of them have HW routers.

Joe
www.nomansignco.com