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Thread: Toasty spoilboard

  1. #1
    Join Date
    Aug 2006
    Location
    Authentic Cabinetworks LLC, minneapolis mn
    Posts
    249

    Default Toasty spoilboard

    I thought this would never happen to me
    Cutting mdf at 4.5ips .25 per pass at full rpms on a pc router with a relativly new bit.
    Thank god for extinguishers.
    33048.jpg

  2. #2
    Join Date
    Aug 2006
    Location
    Authentic Cabinetworks LLC, minneapolis mn
    Posts
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  3. #3
    Join Date
    Oct 2000
    Location
    Atlanta GA
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    1,499

    Default

    Yikes - what caused the fire to start? Did you hit some hidden metal in the MDF?

  4. #4
    Join Date
    Jun 2007
    Location
    Bedford Hills NY 10507
    Posts
    1,061

    Default

    Boy that was close!
    A few weeks ago a my z dropped into my material
    with the spindle on.It quickly burned a nice round
    circle into the mdf and started smoking!
    I sacrificed my cup of coffee just in time.
    How quickly things can happen.

    Moral:Always keep on eye on your Bot and a cup of coffee in your hand.

    Erminio

  5. #5
    Join Date
    Mar 2006
    Posts
    7,832

    Default

    good thing you were close!

  6. #6
    Join Date
    Aug 2006
    Location
    Authentic Cabinetworks LLC, minneapolis mn
    Posts
    249

    Default

    two lessons learned
    I have been know to leave the shop for a second while the bot ran. Never ever again. Luckily I was right next to it when I smelled something funny comming from one of my feins.
    It went from bad to worse in 10 seconds. a glass of water only delayed it before it came back like a white hot blowtorch shooting out from the material.
    Second lesson
    enough of that mdf @#$%*. Who knows what the heck they put in that stuff. I hardly ever use it, and now I am sure its not worth the money saved over ply core.

  7. #7
    Join Date
    Mar 2008
    Location
    Tulsa Oklahoma
    Posts
    1,238

    Default

    Andre- thats a reminder to all of us!

    Just curious, what bit were you running?

    It also makes me think I ought to measure my bit temperatures with a non-contact thermometer and see how hot things are getting when I cut.

    If you can figure out the specifics of what caused this, please post. Nobody wants to duplicate that-

    D

  8. #8
    Join Date
    Aug 2006
    Location
    Authentic Cabinetworks LLC, minneapolis mn
    Posts
    249

    Default

    I was running a .25 freud bit that was pretty new, at only 4.5 ips with a .25 depth per pass. Hardly pushing things.

    I'm not sure what happened, it was only the second sheet I was cutting. Perhaps this shipment of mdf has a higher level of shmutz.
    I am returning this shipment and replacing with plycore.
    I will look further today to see if I can determine anyhting more.
    My shop reaks of smoke and extinguisher.

  9. #9
    Join Date
    Mar 2008
    Location
    Tulsa Oklahoma
    Posts
    1,238

    Default

    Is the bit a straight edge? I expect that is the worst case for heat buildup.. how many cutting edges does it have? How well does it clear the chips and dust.. thats where the fire will start because its got the surface-area/mass needed to ignite.

    Personally I don't cut MDF that aggressively, I typically use 0.1 or 0.15 per pass and 2.5-3 ips. Usually I use an Onsrud 0.25 down-spiral with a single cutting edge. And sometimes a 0.125 bit.

    The performance of the Onsrud bits has been amazing, usually I can touch them and they are hardly even warm right after the router switches off. But I plan to do the measurement with the IR thermometer while it is running.. that should tell me if its just cooling down rapidly, or not heating up much.

    D

  10. #10
    Join Date
    Mar 2008
    Location
    Tulsa Oklahoma
    Posts
    1,238

    Default

    Another question.. is the bit a plunge bit? Do your entry cuts ramp or plunge straight? That is another place where the heat buildup can get intense.

    Just "thinking out loud"


    D

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