I have wanted to make some inlays with my shopbot but there were two issues:
1. the artwork has to be revised to accommodate the bit size and that would require a fair amount of CAD work for each inlay
2. the resulting inlay would have rounded edges.

I remembered that people who do intarsia will often angle their blade and rotate the piece as they cut to make up for the thickness of the blade. The resulting pieces fit perfectly even though they fit on a bevel. Could one achieve a similar effect using v bits?

It came to me that I might already have the necessary tools, both hardware and software (V Carve). Here is the process that I used:

1.