Just finished this sign for Fedex. Used 2" Precision Board. Turned out really good. Roughed with a 1/4" spiral and finished with a 1/8" ballnose. Sign is 8' long and 4' wide. Took about 39 hours on Wally to complete the carving. I carved a pocket in the back as large as I could get and epoxied in a piece of 1/2" plywood to provide a good mount point for the french cleats used to hang the sign. Got the french cleats at HD.
Customer was absolutely floored when they saw it for the first time. They said it was way beyond their wildest dreams. They said it really sets the mood for the town where the new office is located.
This was my first time making a sign from HDU. I was pleased with the results.