So in my last post, the 1st image of the O is 2 ips at 12k rpm. The second one with the 2 S's is 1 ips at 12k, the 3rd with the N is .5ips at 12k. The 4th shows the cutting debris and the 5th shows the E cut at 2 ips at 14k. These are supposed to be straight lines.

Dave, what is your recommendation about ramping?
Brady, I don't have the money right now for an edge sander and our shop doesn't have one. Im trying to get the best cut off the bat so that the hundreds of cuts have the least amount of followup work. I'd say the diamond edge thing is way out of our price range. To make the best initial cut in acrylic, I've heard table saw, router, jointer, etc. Still trying to figure out for myself though.
THanks
Peter