I have pocketed out a lot of dibond with a straight or downcut bit down to 1/16" I have found sometimes the faces of letters come off no matter what. I did several hundred tap handle faces where I pocketed out around the letters. the first sheet was fine never had a face go flying and the cuts were clean. the second sheet I kept having letter faces come off and a lot of fuzz. I used fresh bits and the same toolpaths. this was the read dibond too. so it can really be different sheet to sheet.Originally Posted by woodshop
Another example.
Looks like we stripped off the aluminum around "GERONIMO"
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